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I personally love my heat gun, but you can also use a stove top burner, a hair dryer on high heat, or you can iron the foam. 99. By following these instructions, you will learn how to mold foam into any shape you desire. Recycling Styrofoam (EPS) Into Useable Castable Styrene Plastic at Home: Scope of the project and feature creep: Recycle small old Expanded Polystyrene foam insulation coolers I get monthly with a medication. ,�� �P̰��:�g ��a�Z!�u�)�� |J;ԙ�������2p0+1�U�g�bd�Z���x�H��� �b� endstream endobj 39 0 obj 152 endobj 20 0 obj << /Type /Page /Parent 15 0 R /Resources 21 0 R /Contents 28 0 R /MediaBox [ 0 0 612 792 ] /CropBox [ 0 0 612 792 ] /Rotate 0 >> endobj 21 0 obj << /ProcSet [ /PDF /Text /ImageC /ImageI ] /Font << /TT1 22 0 R /TT2 23 0 R /TT3 30 0 R >> /XObject << /Im1 37 0 R >> /ExtGState << /GS1 34 0 R >> /ColorSpace << /Cs6 24 0 R /Cs8 25 0 R >> >> endobj 22 0 obj << /Type /Font /Subtype /TrueType /FirstChar 32 /LastChar 146 /Widths [ 278 0 0 0 0 0 722 0 0 0 0 0 278 0 278 0 556 556 556 0 0 556 0 556 0 0 0 0 0 0 0 0 0 722 722 722 722 667 611 0 722 0 0 0 611 0 722 778 667 0 722 667 611 722 0 944 0 0 0 0 0 0 0 0 0 556 611 556 611 556 333 611 611 278 0 0 278 889 611 611 611 0 389 556 333 611 556 778 0 556 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 278 ] /Encoding /WinAnsiEncoding /BaseFont /FCGKKJ+Arial,Bold /FontDescriptor 27 0 R >> endobj 23 0 obj << /Type /Font /Subtype /TrueType /FirstChar 32 /LastChar 148 /Widths [ 278 0 0 0 0 0 667 0 333 333 0 0 278 333 278 0 556 556 0 556 556 556 0 0 0 556 0 0 0 0 0 556 0 667 667 722 722 667 611 0 722 278 0 0 556 833 722 0 667 0 722 667 611 722 667 944 0 0 0 0 0 0 0 0 0 556 556 500 556 556 278 556 556 222 222 500 222 833 556 556 556 556 333 500 278 556 500 722 500 500 500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 222 333 333 ] /Encoding /WinAnsiEncoding /BaseFont /FCHEAO+Arial /FontDescriptor 26 0 R >> endobj 24 0 obj [ /ICCBased 36 0 R ] endobj 25 0 obj [ /Indexed 24 0 R 255 35 0 R ] endobj 26 0 obj << /Type /FontDescriptor /Ascent 905 /CapHeight 0 /Descent -211 /Flags 32 /FontBBox [ -665 -325 2000 1006 ] /FontName /FCHEAO+Arial /ItalicAngle 0 /StemV 0 /FontFile2 32 0 R >> endobj 27 0 obj << /Type /FontDescriptor /Ascent 905 /CapHeight 0 /Descent -211 /Flags 32 /FontBBox [ -628 -376 2000 1010 ] /FontName /FCGKKJ+Arial,Bold /ItalicAngle 0 /StemV 133 /FontFile2 31 0 R >> endobj 28 0 obj << /Length 2030 /Filter /FlateDecode >> stream Styrofoam is a very versatile material, used in many hobby applications ranging from remote-control airplanes to home remodeling. Pre-heat the oven to 350 degrees and cover the cookie sheet with aluminum foil. Electric hand saw may be substituted for a nonelectric hand saw for the foam cutting step, but it may make it more difficult to produce smooth edges. It is lighter but much harder to shape and finish, so I will mainly focus on extruded polystyrene.Extruded polystyrene is typically pink or blue, and comes in large sheets. It is available in varying sizes of ball and cone shapes, assorted thicknesses of foam sheets and several die cut shapes. This article has been viewed 18,624 times. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. 18 0 obj << /Linearized 1 /O 20 /H [ 880 264 ] /L 117776 /E 99099 /N 2 /T 117298 >> endobj xref 18 22 0000000016 00000 n 0000025073 00000 n The mold cooled , foam taken out and repeat. Simply use a two-part liquid polyurethane hard-coat system. Find pre-cut foam pieces that you can glue together to create structures, animals, ornaments, and other foam craft ideas. Do not breathe in fumes that arise from melting foam, it is potentially toxic. Strip the insulation off the last inch of one end of one wire of the cord. A calculator may be helpful for this step. Custom Shape and Design Foam for Hundreds of Uses. However, used improperly, it can quickly become an unsightly environmental nuisance and does have potential health risks. slicing with sharp knives or a hot-wire cutter, sawing with serrated blades, rasping with files, and smoothing with sandpaper. The real challenge lies in controlling the shape and especially, in this case, how one achieves concave forms. %PDF-1.4 %���� wikiHow is a “wiki,” similar to Wikipedia, which means that many of our articles are co-written by multiple authors. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/1\/18\/Shape-Foam-Step-1.jpg\/v4-460px-Shape-Foam-Step-1.jpg","bigUrl":"\/images\/thumb\/1\/18\/Shape-Foam-Step-1.jpg\/aid7705361-v4-728px-Shape-Foam-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"